Bhaumik Mehta: Tipping point for automation

Bhaumik Mehta, director, Flueron Inks tells PrintWeek how a local residing workforce and a strong scientific understanding of healthy clean living practices will be the driving forces for production automation

29 Sep 2020 | By PrintWeek Team

Bhaumik Mehta, director, Flueron Inks

Printweek (PW): How have you been leading your organisation through this once-in-a-lifetime crisis?
Bhaumik Mehta (BM):
None of us was prepared for this. We did have certain “emergency” protocols, which were for a short term. No one predicted the uncertainty will loom over for this long.

PW: Describe a typical day? How much has been altered?
BM:
We reviewed our operations, altered working hours for the first few weeks. A few dos and don’ts laid down by the government have become a part of our long term plans. We did understand the etiquettes in detail and implemented practical solutions right away. What we’ve learned from the whole experience is automation; a local residing workforce and a strong scientific understanding of healthy clean living practices go a long way.

PW: We’re in an extraordinary moment. As a leader what are you telling your team now?
BM:
Now more than ever, we need to be vigilant. Letting your guard down isn’t acceptable. We’ve ensured all employees have an appreciation for the rules, which are for their safety. Regular training sessions, medical insurances for all employees, and a readily available health care professional on call, who can consult over the phone are being set up for common illnesses. This reinforces the confidence in all, for working without fear.

Yes, there is a concern but minimising that is what our team has done exceptionally well.

PW: Is it different messaging for different teams? For example, department heads, factory supervisors, admin staff, shopfloor experts, logistics and support staff?
BM:
The situation sees no caste, no race, no social strata, so why should we. We are equally responsible for our people and their families’ well being as they. I have addressed the entire staff quite a few times for the importance of staying positive and encouraged them to stay away from the “social media rumour universities”. I think all in all they too have realised that. When you have a positive frame of mind a lot of these noises are silenced.

PW:The post-Covid-19 world will need massive HR repair with your entire team: how are you planning to achieve this?
BM:
My lovely wife and my entire family are all preachers of positive thinking. We’ve tried to incorporate some of these messages in our pieces of training and the general attitude of the personnel. When we think positively all problems sound like temporary issues and eventually all ends well.

Can we use this period to pre-empt the changes in our society to come out with new product concepts?
Certainly, the packaging needs to adapt to this new normal. It has to be designed, so even the online purchases, once delivered, make the consumer feel special about their choice. A lot of work will definitely go into tactile effects and other such attractive factors of the packaging. The brand wants the consumer to come back to them for more and packaging is going to play a very critical role at that. What I see now is, the packaging designers, graphic arts people have more of a role in coming up with the concepts and we will, as ink formulators, have to be more involved with the brand to deliver the concepts to reality.

How can our industry re-engineer manufacturing practices so that we can offer packaging solutions for those who operate outside the main grid?

I see that sector to be very price/cost conscious. The need of the hour for us, is to push regulatory framework through the entire supply chain and educate the brand owner of key safety, environmental and compliance concepts. This initially will be difficult, however, the realistic way to introduce and sustain such compliances is through government and industrial partnerships to convince the ill effects of certain unregulated supply chain materials and practices.  


A section of the Flueron Inks plant in Navi Mumbai

Based on your interactions with the FMCG and food majors, which packaging prototypes do you anticipate a boom – and why? Cartons, sachets and pouches, bags films and overwrap and tubes and liners?

I look at the packaging needs as very customer focussed and end user friendliness. Be it any of the above, the growth seems to be aligned with ease of use, recyclability and brand recall for the consumer packaging. Films and wraps may give way to direct to container printing in the long run, however since the process speed limitations are still around, this is going to be a gradual changeover.

Going forward, is there a solution that can be worked out with brands to boost online packaging applications with customised and virtual solutions?

Work from home (WFH) is a relatively newer concept, at least in the Indian context. Packaging brand owners still need to have a brand recall for the consumer, so long term relation can be established with online shoppers. Virtual reality, augmented reality and such concepts are going to be quite common with smart phone processors and capabilities getting advanced. What I see is AI playing a big role in connecting with the consumer. A smart brand owner should invest in exploring AI options and how that can be integrated with packaging, so the consumer is tied to the brand longer. What better way to reach the end user than the product packaging.

It is going to be quite exciting, the next five years on how brand owners exploit AI to connect with brands. 

What happens to the debate on single-use plastic (SUP) now?

That debate will never rest. To me there are two sides to the coin. SUP is undoubtedly a non efficient way to use plastic, however, in certain scenarios the convenience factor still wins. We do time and again, consult with regular users of our product to change from smaller one- or two-kg packing to five or ten- kg packing of a fast moving ink. However, again the convenience factor to handle smaller packing cant be dealt away with easily.


PW:Have you been re-negotiating deals with your customers? From a position of strength? Or is it the same old, same old?
BM:
Part both. We’ve proven to our customers in the past few months that we are dedicated to servicing their essential needs and would support their efforts. However, due to recent uncertainties in material movement, long term, and short term contracts are and will be re-negotiated for a sustainable business future.

PW: How have you been planning your next step with your banks and financiers when you don’t know what the future will hold? One step that you have taken...
BM:
Bankers and financiers have themselves been hurt, I mean a lot of government policies geared towards the MSME were designed to reach us, however, the real deal is we haven’t seen those facilities reach us, yet. Bankers themselves are eager to finance strong balance sheets, but a turn of events has held some of the projects back for both them and us. I am certain that we will come out stronger on the other side.

PW: Is your factory ready for what’s next? How have you been empowering your team at the bottom of the pyramid?
BM:
We’ve reshuffled certain key positions, people, to look into a different role than usual to help settle the anxiousness. This has helped reconnect quite well. However, there is a lot to be done to ensure factory premises, automation, and other initiatives find their optimum outcome.

PW: Any specific steps (sanitisation, plastic partitions, physical distance, air vents, and WFH) to keep your office healthy and psychologically safe?
BM:
A positive attitude along with the recommended protocols. That sums it up. WFH for a lot of roles is possible; however we can’t completely do justice to the role, with that yet. Slowly but surely some roles, will be quite efficient with the WFH model.

PW: A personal question: How has Covid-19 changed the nature of what you are working on, your resilience and self-renewal and how you do it?
BM:
Like most of us, I have benefitted from the lockdown by spending a good time with the family. With that being said, a regular time for exercising, some reading, and a lot of strategic thinking on what’s next for us as a company. Yes, we have been manufacturing inks for three generations, and steadily seeing growth, however, something that I have personally missed is the next challenge of a new product line. Something exciting is in the works. Hopefully, we will be able to share that soon.

PW: In what way has your team prepared for Webex or Zoom or Skype usage? Any creative ideas?
BM:
Our team has been using certain technologies more than others. My approach is simple; whatever gets the work done in an automated manner, do it. We never imagined our admin staff to be working remotely; however, they have worked remotely and have done very well. They are eager to use our custom ERP with as many automated modules as possible since it keeps all efforts streamlined and easy to compile. What we are also planning to do is, introduce meetings with all customers via the web, so we are apprised of their pain points and our team can respond accordingly. Possibly also connect with technical staff on either end so product support can also be well deployed.

PW:Any final predictions about how as a leader you can harness digital technology for good?
BM:
For me, digitisation of certain functions like logistics, sharing of technical data, and constant adaptation
of current digital platforms for any function, which makes human intervention just a supervisory role, is essential. That’s where we all are headed. So in addition to production automation, all functions need to up their game
with the use of digital tools available and elevate their roles to enhance the customer service to excellent customer experience, when they buy from us.

At a glance: Flueron Inks’ Hi-Sat series

How does it score on the main merits like intense colours, high gloss, sharp dot retention, tack?
I guess, you’re referring to offset inks, specifically. We offer UV versions on offset, dry offset, screen, letter press and flexo. Amongst all platforms our strength is our mixing systems, which are designed with high performance pigments with good strength and highly concentrated colour saturations.

Explain its compatibility with UV varnish, aqueous coating, foil or lamination?
Again, like I explained, end use requirement is well studied before the product offering. So, yes compatibility can be designed as per requirement. UV special end use varnishes is our forte, we do design specific end use varnishes. Coatable, stamp able, high slip, IML, peel n seal, extra matte, and chemical resistant.

Any certifications like ISO 2846-1: 2006 and ISO 12647 on-press compliance?
Not yet. However, that may be something we can offer with partnerships with printers. We are working on a quite unique concept, wherein the limitations of “duller, fuller” looking tones will be replaced by brighter, cleaner and stronger looking tones, especially, greens, oranges and violets.

How good is it for spot colours?
Systems developed do come with mixing systems, which can give an extensive choice to cover the entire colour gamut. We are coming up with the very unique concept of colour management remotely, I’ll be happy to share those details as soon as beta phase trials are over.

What’s the USP?
Our USP is our customisation, consistency in quality and customer service. This has been the sole objective for all our team. Any and all efforts are built around this central idea.

How easy is it to use?
We make every effort for the printer to have a smooth printing run, while using our products. So ease of use, is inbuilt with the formulation expertise.

In what form is it supplied? 2.5kg vacuum tins, 2kg cartridges or 200kg drums?
Varies from product and ease of use for the customers printing staff. Standard packing sizes are all available.

What technical support is on offer?
What is an ink without its support? We encourage all and every support we can extend with our technical experts via phone, email or visits when possible.

 

INK SPECIFICATIONS

  • Colours available: Yellow, bright red, orange, bright orange, rhodamine, violet, purple, bright green, green, azure, black
  • Suitable papers: Can be customised
  • Lightfastness: Minimum bws 5
  • Manufacturing compliance: ISO 9001:2015
  • Containers: as requested