Koenig & Bauer to help boost sustainability in the metal packaging industry

Koenig & Bauer MetalPrint will be helping its customers to achieve their key sustainability goals in future, including the ones required by law. The production site in Stuttgart will now start equipping all factory-new printing systems with the hardware required to record energy data.

22 Jul 2024 | By Rahul Kumar

Samuel Teufel, product manager at Koenig & Bauer MetalPrint

What’s more, it will configure them with the innovative VisuEnergy X energy management system for complete data monitoring and reporting. The system is the only solution available on the market that is optimised for the requirements of print and packaging production. The standard sensor system makes it much easier to get started with successful energy management. If required, the software can be flexibly added at any time and implementation can start immediately.

In times of skyrocketing energy costs, increasing social responsibility for future generations, as well as new legal requirements, energy management is becoming a decisive competitive factor in the print and packaging industry. “In metal decoration in particular, energy management has a key significance because the production processes are so energy-intensive,” explained Samuel Teufel, product manager at Koenig & Bauer MetalPrint. 

“Digital technologies such as VisuEnergy X allow data about factors like power consumption, CO₂ emissions and many others – from production to building technology – to be recorded and visualised. Transparent data monitoring provides the basis for identifying potential savings and introducing specific improvement measures to the company,” Michael Billa, VisuEnergy X product owner at Koenig & Bauer, added.

As an energy management system specifically optimised for the print and packaging industry, VisuEnergy X provides genuine added value, regardless of the substrate being printed. VisuEnergy X is the only system that displays industry-specific KPIs such as kilowatt hours consumed in relation to production output. This is something all Koenig & Bauer customers benefit from. For models without sensor technology as standard, it can be either selected as an option for new machines or retrofitted.

“The close collaboration between Koenig & Bauer MetalPrint and the Group’s Digital Unit has paid dividends. Together with our central unit for digital transformation, we have recognised the pressure on our customers to be more sustainable and to keep energy costs down. By integrating measuring instruments into our machines, we’re making it easier to start using an energy management system. The modularity and system independence of VisuEnergy X fit perfectly into the metal decoration industry’s production environments, offering our customers real added value,” Teufel said.

“With every new machine, customers are given the technical basis for automated recording of energy data and have the opportunity to put the energy management system to the test,” Billa added. The measuring concept can be broadened to cover the entire production site. What’s more, the open system concept of VisuEnergy X means all existing plants can be included in the system, regardless of manufacturer and type.

The strategic decision to integrate the sensor system into the full Koenig & Bauer MetalPrint product portfolio as a standard feature underscores Koenig & Bauer’s commitment to innovation and sustainability. “With VisuEnergy X, we’re together setting a new industry standard when it comes to efficient energy management,” Billa concluded. 

VisuEnergy X is clearly an energy management tool that is tailored to the specific requirements of the print and packaging industry, thus enabling us to help make the entire industry that little bit more environmentally friendly.
 

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